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|Inlet Diameter:||8mm||Outlet Diameter:||1.2mm-4.5mm|
|Main Motor:||280KW||Power Source:||380V/50-60HZ|
|Product Name:||Rod Breakdown Machine||Drawing Material:||Copper/copper Alloy|
HXE-450/13DL Copper rod breakdown machine with annealing machine
I. Quick details
HXE-450/13DL Copper rod breakdown machine is used to draw and anneal single bare copper wire from 8mm to 1.2mm-4.5mm.The drawing capstans are arranged in a line that are able to work continuously with drawing speed and electrical control can be matched with each other.
II. Compositions of equipment
|1. Cantilever Pay-off shelf||1|
|2. HXE-450/13DL Main drawing machine||1|
|3. HXE-TH450 Annealing machine||1|
|4. HXE-180 Tension controller||1|
|5. HXE-WF800 Coiler & Basket changer system||1|
|6. HXE-SX630 Double spoolers||1|
|7. Electrical cabinet||2|
|8. Operation panel / With PLC&Touching screen||1|
|9. Steam generator 24KW||1|
|10. Wire Pointing & Threading machine||1|
|11. Copper power filter||1|
|12. Gear oil station||1|
|13. Air compressor & Air tank||1|
|14. Butt welding machine (For 8mm copper rod)||1|
|15. Spare parts|
III. Main technical parameters
|1. Inlet||8mm (Inlet wire straightening function is provided)|
|2. Outlet||1.2mm-4.5mm (Final die rotation function is provided)|
|3. Diameter of capstans||450mm|
|4. Speed||1500m/min, Capacity say 1.2mm, 780kg per hour|
|5. Slip ratio||1.4-1.2 decrease|
|6. Quantity of capstan||13|
|7. Capstan||Tungsten carbide (With wire threading function)|
|8. Quick dies change||Available / Require less dies|
|9. Main motor||DC280KW, with DC Controller|
|10. Fix speed motor||DC75KW, with DC Controller|
|12. Noises of machine||≤85 db|
|13. Protection cover||Motor transmission cover installed|
|14. Others||Heat exchanger for Gear oil is provided|
|15. Others||All main pipes are provided|
|16. Others Gear oil station system is provided, including: Pump, Gear oil tank, Pipes, Oil Pressure Gauge, Signal wire.|
|17. Others Heat exchanger for Lubrication oil and Heat exchanger for cooling water, no need. You need prepare one Underground Tank for Lubrication Oil recycle, one Water Tower for Cooling Water recycle.|
IV. Machine structure
Annealing method is DC Three section annealing, there are three contact capstans, as Pre-Heating, Annealing and Drying. For drawing machine part, there is belts that connection from the Fix-speed capstan to the Annealer machine to achieve the transmission, as keep same speed.
Connect the Up capstan and Down capstan with Positive and Negative power,
to make the wire in a short circuit, to achieve the heating.
There is annealing plate to auto track and adjust the speed and annealing voltage.
To achieve fast coolant to make the wire soft(Annealing), the Down capstan is immersed into the coolant water(There is a water tank in the bottom of the Annealer machine), coolant water with 0.5% anti-oxidation. With the Pump to pump the coolant water through all pipes and valves, half sealed annealing door. Adjust the valves to adjust the coolant water in certain height.
To make sure the wire no oxidation, in the annealing protection pipe has steam (Buyer self will prepare Steam generator).
In the drying section, has a blowing device (Require two dies, Buyer self prepare), by compressed air (Buyer self prepare Air compressor) to blow the water on the surface of the wire.
V. Machine maintenance and precautions
1. Make sure the machine and the capstans clean, no scrap, no break wire.
2. Make sure the Take-up part clean.
3. Electrical cabinet should be closed.
4. Change belts if worn out.
5. Only qualified electrical technician can repair the electrical part.
6. Never change the Inverter parameter.
7. If something wrong with the machine that can`t solve, please contact the supplier first.
Do not open the machine without consulting to the supplier.
8. Put lubrication oil to the parts regularly, to make sure all parts running fluently. After running 1000 hours, clean all the bearings.
9. Annealed nickel belt and Annealing carbon brush are consuming parts. If spark happens a lot on the annealing capstans, then should change the nickel belt. If the carbon is going to run out, then need to change a new set.